Horizontal Coal Fired Steam Boiler for Sugar Industrial Plant

Horizontal Coal Fired Steam Boiler for Sugar Industrial Plant

Since I began preparations for the 2018 ASME certification program, and at the beginning of the project preparation work since January this year, the project has entered a crucial stage of the implementation. Ms. Jiang Lianju quality system under warranty division led to ASME certification were careful overall planning work to develop a detailed plan of the evidence, and careful organization departments to participate in the work of the various stages of implementation.

Coal-fired horizontal coal fired steam boiler for sugar industrial plant auxiliary equipment which is the result of burning coal-fired steam boiler fuel coal fired boilers to provide steam for industrial production, with the rapid development of the national industrial production, market demand for coal-fired steam boiler gradually increased, boiler in addition to the main components, further include other auxiliary devices, such as coal feeder, induced draft fan and the like. As a supporting auxiliary equipment coal-fired steam boilers, related to an important indicator of whether the normal operation of the boiler, auxiliary equipment and its role following is a small series of analyzes and summarizes the coal-fired steam boiler: 1, fuel supply equipment: Storage and transportation fuels. 2, coal grinding and milling equipment: Pulverized coal milled to a pulverized coal burning and enter the combustion boiler combustion apparatus. 3, the wind blowing apparatus: the air blowing device is defined by the air into the blower means exports coal furnace air preheater after heating and milling. Blower device refers to the boiler flue gas discharged from the chimney draft fan and sent to atmosphere. 4, water supply equipment: water through the water treatment device processing into fired steam from the feed pump. 5, slag, dust removal equipment: Cleaner Equipment refers to the removal of ash from the boiler and carry away equipment, dust removal equipment refers to the removal of fly ash in the boiler flue gas, improved sanitation. 6, the automatic control device: automatic detection, process control, automatic protection and automatic adjustment. Advanced coal-fired steam boiler in a programmable logic controller (PLC) is the central processor of the control system. The control system via the touch screen operation, the boiler automatic control and degree of operational reliability is greatly improved, easier to use and intuitive.

How to provide boiler thermal efficiency thermal efficiency of the horizontal coal fired steam boiler for sugar industrial plant has the following methods: low-pressure boiler at the factory has been designed considering the problem of thermal efficiency of the boiler, the flue gas from the device or change little aspects of energy-saving possibilities, it is best to start from the energy-saving operation (here talk recovered water vapor condensation method). The current design thermal efficiency of domestic low-pressure boiler is generally 70 to 90%, generally the actual operation of the thermal efficiency of about 60 to 80%, some even below 50%, a small low pressure industry as long as the operation, maintenance properly, can meet the design thermal efficiency of manufacturers. I think the management and operation should pay attention to the following points: First, the boiler flue gas temperature monitoring. Typically the maximum exhaust heat loss is loss, it is important to good control of exhaust gas temperature, exhaust gas temperature is generally low pressure coal-fired boiler of 150 ~ 180 ℃, fuel boiler exhaust gas temperature is 210 ~ 240 ℃, so when the boiler to find out why when the exhaust temperature is too high and promptly eliminated. Coal-fired boiler flue gas temperature is too high reasons are: high furnace pressure; shorting smoke; thick soot on the heat pipe; thick scale pot like. High temperature fuel exhaust reasons are: 1 air not adjusted oil, the oil is not completely burned in the chimney the secondary combustion occurs aft; 2 soot too, the need for timely cleaning; 3 shorting smoke; 4.... thick scale; Second, controlling blowdown rate. Without restricting the general rate of industrial sewage control in 5 to 10%, in the pot of water to ensure that qualified (mainly total alkalinity and pH value), the blowdown rate as low as possible, the sewage to adhere to the "ground row, row less, are ranked "the rules. Third, the maintenance of good furnace wall insulation. The heat loss is also a relatively large heat losses, now the manufacturers in the manufacturing and design has been well thought out, so we do not need to change, we just trying to be difficult to maintain. Outer surface temperature generally does not exceed 50 ℃, it will have to find out the reasons such as too high, and remove. Boiler insulation should always be kept dry, for coal, not a long positive run, or easy to damage the coal furnace wall and gate and so on. Fourth, adjust the ratio of fuel and air volume, complete combustion of the fuel as possible. Generally do not have a small amount of wind testing instruments, we can only go by experience adjustment. For oil, the normal combustion flame was yellow-white, non-glare, flame stability, no visible smoke chimney; For coal, the normal combustion flame pale, no visible smoke chimney, basic cinder burn coal particles as even as possible. Fifth, the need for a sound water treatment. Improve water treatment and water quality testing can maximize prevent fouling and correct guidance of the sewage, but it did not do a lot of small, companies usually do not pay attention.

Main contents of boiler energy efficiency test:

1. Boiler thermal efficiency test: a) determination of boiler evaporation; b) boiler excess air coefficient detection; c) exhaust smoke temperature detection; d) fuel combustion efficiency test; e) boiler thermal efficiency test; f) fuel consumption; g) Steam to coal ratio.

2. Boiler new product stereotyped energy efficiency test: Determine whether the boiler thermal performance indicators are consistent with the design and determine the operation mode of the equipment. Such as boiler evaporation, boiler thermal efficiency, combustion efficiency, various heat losses and so on.

3. Boiler operation adjustment test: Determine the most economical operation mode of the boiler and identify defects in the boiler operation. Such as boiler maximum load, boiler minimum load, fuel requirements, economic load, reasonable exhaust gas temperature, optimum wind coal ratio, excess air ratio, secondary air ratio and so on.

4. Comparative test of thermal performance before and after boiler reform: changes in evaporation, effects of combustion, thermal efficiency of boilers, etc.

5, fuel industry analysis, elemental analysis: to judge the quality of oil, gas and other fuels, easy for enterprises to control the quality of fuel into the plant.

6, water quality testing, scale analysis: determine the quality of water, control the boiler water indicators to prevent boiler fouling.

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